Enhancing Quality Inspection with Advanced Lighting Solutions
(Seoul, South Korea)—Battery manufacturer ****** has partnered with Lumispace, a South Korean company specializing in customized industrial lighting solutions, to enhance its inspection process and improve defect detection accuracy.
This collaboration has successfully optimized inspection efficiency while significantly improving the detection of microscopic defects.
Quality inspection is crucial in battery manufacturing, as even the tiniest particle contamination can impact product performance and longevity. However, traditional lighting systems lacked uniform illumination and adjustable brightness, leading to frequent AI recognition errors in inspection cameras.
To build a more precise inspection environment, ****** sought a supplier to provide customized lighting panels with a 2100×1800mm luminous surface, over 90% uniformity, adjustable brightness (5 to 9 levels), and a durability guarantee of at least 5 years.
Lumispace Delivers a Tailored Inspection Lighting Solution
After evaluating multiple vendors, ****** selected Lumispace for its customized industrial lighting solutions expertise.
Unlike standard lighting providers, Lumispace specializes in optimized optical diffusion technology and precision engineering to create tailored lighting solutions for inspection environments.
The Lumispace engineering team analyzed ******'s requirements and developed a customized lighting control system and advanced optical diffusion technology to ensure uniform illumination. Additionally, precise machining for Φ70mm camera mounting holes was incorporated to ensure seamless compatibility with existing inspection systems.
Technical Challenges and Solutions
During the customization process, several unexpected challenges arose:
Camera Mounting Hole Alignment Issues: A 5mm deviation from the original design caused misalignment with the inspection system. Lumispace resolved this issue using 3D simulation-based precision machining to ensure accurate hole placement.
Achieving Uniform Illumination: Minor misalignments in the lighting module placement caused inconsistencies in brightness levels. Lumispace utilized advanced diffusion panels and algorithm-based optical layout optimization to maintain a brightness variation of less than 2% across the entire panel. After overcoming these challenges, the final lighting panel was installed and tested, yielding outstanding results:
✅ 35% improvement in particle defect detection
✅ 50% reduction in AI recognition errors
✅ Adaptive brightness control for diverse inspection environments
With Lumispace’s solution, the inspection system can now detect microscopic defects previously undetectable by human eyes or traditional lighting setups.
Battery Manufacturer Strengthens Market Leadership with Quality Innovation
Following the successful integration of Lumispace's lighting solution, ******'s inspection process underwent a significant transformation:
✅ Increased inspection speed
✅ Enhanced defect detection accuracy
✅ Reduced lighting maintenance costs
✅ Lower operator fatigue
As a result, ****** has solidified its reputation as one of the most reliable battery manufacturers worldwide.
The company has also reported a substantial increase in customer satisfaction, which will allow it to expand its inspection systems further.
Lumispace Expands Global Presence in Inspection Lighting Solutions
This collaboration has reinforced Lumispace’s position as a leader in customized industrial lighting solutions. By moving beyond conventional inspection lighting and providing tailored innovative lighting technology, Lumispace has become a key partner for global manufacturers seeking quality innovation.
A Lumispace representative stated:
“This project has reaffirmed the critical role of customized inspection lighting in quality innovation. We will continue to develop cutting-edge lighting technology and provide optimized solutions for smart manufacturing environments worldwide.”
The Ultimate Solution for Perfect Inspection Environments
Introducing customized inspection lighting has proven to be more than just a lighting upgrade—it has become a key driver of manufacturing quality innovation.
The successful partnership between ****** and Lumispace highlights the growing demand for customized inspection lighting in global manufacturing industries.
"For a flawless inspection environment, Lumispace is the answer."
Contact us for industrial lighting solutions and collaboration opportunities!
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